Espresso Machine Maintenence
by Joseph Casto of Systems Tech NW
Running a successful specialty
coffee business is no simple task. A multitude of factors and details must be
considered as a whole to produce a beverage that will keep your customers coming
back for more. Fresh ingredients, well-trained baristas, consistent quality
and uncompromising customer service are all keys to this success. Ironically
though, many owners and operators overlook the maintenance and upkeep of the
most important and central component of their coffee operation: the espresso
machine.
The modern espresso machine
is a well designed and well built piece of equipment capable of producing consistently
extracted espresso again and again. The machines are not cheap however, and
usually elicit much consideration and careful shopping by new business owners.
In fact, second to the location itself, the espresso machine is usually the
most expensive piece of equipment in your coffee bar. The up side is that your
espresso machine has the ability to create much, if not all, of the revenue
for your business. That is of course, if it is diligently and correctly maintained.
It's easy to take your
espresso machine for granted. You come in to your shop in the morning, run a
few test shots through, make your self an espresso and get to work. During the
morning rush you have barely enough time to wipe the steam arm down and hand
your customer a drink before you start the next one. All the while your machine
works along with you, extracting perfect shots and steaming pitcher after pitcher
of milk-two teammates executing well practiced moves. At the end of the day
you might clean the machine and do the dishes, but often that is where espresso
machine maintenance stops: before it ever got started.
Thorough maintenance requires
much more than rinsing out the porta-filters and wiping off the steam arm. There
are steps that need to be taken on a daily and weekly basis, to ensure that
your machine will give you years of quality service.
A great place to begin
talking about maintenance is well... at the beginning. Before an espresso machine
can produce a quality drink, it must have a constant supply of quality water.
A water filtration system should be in place for the espresso machine and it
must be regularly serviced. Many filters diminish their water flow as they deteriorate
and this can cause costly damage to your machine. In addition, if a water softener
is in place, it must be regenerated on a regular basis. Your service tech or
a local water conditioning company should be able to help you determine the
process and interval to service your particular filtration system.
One of the most important
and most often overlooked areas of an espresso machine is the group head. This
area requires special attention because it is where the coffee actually comes
in contact with the machine. Think of your ingredients, (coffee and milk) as
software, and your machine as hardware. Any place that the hardware and the
software integrate, you must pay careful attention to cleaning and maintenance.
A simple and essential
part of your maintenance routine must include backflushing. Backflushing consists
of removing one of the filter baskets from a porta-filter, replacing it with
a blind filter (one without holes) placing it into each group head, and then
dispensing water from the group as if pulling a shot. Run the machine in this
manner for about 15 seconds and then stop. The blind filter will cause the water
to pressurize, and when you stop extracting, it will flush back through the
group screen and group solenoid (hence the name) and help to clean out any accumulations
of coffee grounds and oils that may have formed. Because this process creates
a great deal of pressure, it is a good idea to keep hold of the porta-filter
handle during backflushing to prevent it from being forced back out of the group
head. This technique can be done periodically with water alone, but at least
once a week you should backflush with an NSF approved detergent such as Purocaf.
To use the detergent, simply place a teaspoon on top of the blind filter before
backflushing. Run the group in 15 second intervals several times. After backflushing
with Purocaf, it is important to remove the porta-filter and run the group again
to rinse out all remaining detergent. At this point it is a good idea to backflush
several more times with water only, to ensure that no detergent remains within
the solenoid discharge valve. In addition to rinsing, one or two shots of espresso
should be extracted through each group to "re-season" the machine. One important
exception to note is in regards to piston operated machines. Do not backflush
piston machines ! Instead, just replace the screens and gaskets on a regular
basis.
After backflushing, porta-filters
and screens can be soaked in detergent diluted at a ratio of 1-2 teaspoons per
quart of very hot water. Be sure however to rinse the portafilters well before
re-using.
This process will greatly
reduce the amount of coffee oil accumulation within the group head and solenoid
and help to ensure great tasting espresso. In addition to backflushing, the
group gaskets should be cleaned every day to help maintain a positive seal between
the group head and the porta-filter. This is best accomplished using a specially
designed group cleaning brush and hot water to vigorously scrub around the sealing
surface.
Other daily maintenance
should include, purging and cleaning of the steam wands with warm soapy water
and a non-abrasive cloth to remove all milk residue. This is a good time to
carefully examine the steam wand for damage such as cracks or signs of the chrome
plating flaking off. Either condition would require immediate replacement of
the wand. As a final daily routine, the drain tray should be removed and a pitcher
of hot water should be carefully poured into the drain cup to help rinse accumulated
coffee grounds out of the cup and down through the drain hose.
Even with regular backflushing,
the group head shower screens must be periodically replaced, as coffee oils
will eventually build up and clog the screen. You may notice your espresso shots
tasting less than perfect as a result. Another sure sign of screen buildup is
water spraying out in all directions rather than an even and constant flow while
running the group with the porta-filter removed. Either of these should prompt
you to replace the screens, which can be done quite easily.
There are two common types
of screen designs on espresso machines. One type uses one or more screws to
attach the screen to the group head. To change simply remove the screw and drop
the screen out. Depending on machine type, there may be a diffuser plate or
nut immediately above the screen in the group head. You should take notice if
there is and remember which direction it comes out. It is important to install
it correctly with the new screen.
A few machines have screens
that clamp themselves onto a groove within the group head. This is especially
true with piston style machines (Which again, you should not backflush). To
remove these screens, simply press up on the center of the screen to release
tension on the edges, and remove.
Other espresso machines
use the group gasket to hold the screen in place. These can be a little tricky
to remove, especially if the machine hasn't been serviced in some time. The
best way to remove screens of this type is to push a small screwdriver or ice
pick up into the rubber group gasket and pry it out. If the gasket is particularly
old, it may break out in several pieces. Be careful, be thorough and be patient.
It is important to remove all of the old gasket and clean the gasket groove
out to ensure that the new one fits. After removing the old gasket, take note
of any paper residue or visible gasket shims that may have been used. You can
also compare the thickness of the old gasket to the new one. If necessary, a
paper shim may be installed with the new gasket to ensure proper alignment of
the porta-filter. To install the new gasket, press it up evenly into the its
groove. You may be able to remove the porta-filter basket and then use the (now
shorter) porta-filter to evenly place the gasket into its final position.
(Note: a few espresso machines
have a retaining ring on the group head that must be removed to access the gaskets.
Consult your manufacturer for specific info.)
Performing regular maintenance
will not only ensure quality that you and your customers can taste, but will
help alleviate costly repair bills. Although you should have your equipment
periodically inspected by a factory-trained technician, there are many minor
adjustments and simple repairs that any owner/operator could perform with a
handful of tools. Many of these tasks can be performed in minutes, often times
without shutting down your machine, thereby saving you valuable time and money.
In the next few months we will demystify the workings of the espresso machine
and offer instruction on repairs that most anyone can perform to keep their
equipment in top shape. Even if you choose not to perform any repairs yourself,
the information presented will make it much easier for you to communicate problems
to your technician and in turn, save you money on diagnosis and repair.